1572 lines
62 KiB
C#
1572 lines
62 KiB
C#
using AVP.CRobot;
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using Cognex.VisionPro;
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using Cognex.VisionPro.Comm;
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using Cognex.VisionPro.ImageProcessing;
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using Cognex.VisionPro.PMAlign;
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using Cognex.VisionPro.QuickBuild;
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using Cognex.VisionPro.ToolBlock;
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using Cognex.VisionPro.ToolGroup;
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using log4net;
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using LogShowLib;
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using OfficeOpenXml;
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using OpenCvSharp;
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using PaddleOCRSharp;
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using System;
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using System.Collections.Generic;
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using System.ComponentModel;
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using System.Data;
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using System.Drawing;
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using System.IO;
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using System.Linq;
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using System.Text;
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using System.Text.RegularExpressions;
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using System.Threading;
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using System.Threading.Tasks;
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using System.Windows.Documents;
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using System.Windows.Forms;
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using LibDataBase;
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using LibReadTetraExcel;
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using LibComm;
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using LibCamera;
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namespace TetraPackOCR
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{
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public partial class Form1 : Form
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{
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public Form1()
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{
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InitializeComponent();
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LogInit();
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}
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#region 字段 委托
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//创建字段log
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ILog log = LogManager.GetLogger(typeof(Form1));
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ICommPLC commPLC;
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ICameraDriver cameraOCR, cameraDET;
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/// <summary>
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/// 声明一个PaddleOCR对象
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/// </summary>
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PaddleOCREngine Engine;
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/// <summary>
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/// 表格路径
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/// </summary>
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string execlFileName = AppDomain.CurrentDomain.BaseDirectory + "Data\\Excle\\OCR文件0602.xlsx";
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OrderConfig config = null;
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/// <summary>
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/// 定位Vpp文件
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/// </summary>
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string vppdetFile = AppDomain.CurrentDomain.BaseDirectory + "Data\\VPPFile\\liledet.vpp";
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/// <summary>
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/// 存图路径
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/// </summary>
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string SaveImageFileOCR = System.IO.Path.GetPathRoot(Application.ExecutablePath) + "SaveImage\\OCR";//ocr存图
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string SaveImageFileDET = System.IO.Path.GetPathRoot(Application.ExecutablePath) + "SaveImage\\Det";//ocr存图
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private CogJobManager myJobManagerDET;
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private CogJob myJobDET;
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bool PlcContinueFlag = false; //PLC状态旗帜
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int mMatchingStr = 0;//接收当前OCR拍照位置
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List<double> ocrAcc = new List<double>();
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delegate void DetResultDelegate(Object Sender, CogJobManagerActionEventArgs e);
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delegate void OcrResultDelegate(Bitmap bmp);
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#endregion
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#region 窗体加载和关闭
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/// <summary>
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/// 窗体加载
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/// </summary>
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/// <param name="sender"></param>
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/// <param name="e"></param>
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private void Form1_Load(object sender, EventArgs e)
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{
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try
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{
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btn_StarDet_manual.Enabled = false;
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btn_StarDet_manual.BackColor = Color.LightGray;
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button1.BackColor = Color.LightGray;
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button2.Enabled = false;
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button2.BackColor = Color.LightGray;
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btn_OrderNum.Enabled = false;
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btn_OrderNum.BackColor = Color.LightGray;
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log.Info("软件正在加载...");
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Enabled = false;
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Action action = (() =>
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{
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InitializeCamerOCR();
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InitializeCamerDET();
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InitializePaddleOCR();
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log.Info("VPP文件加载中...");
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try
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{
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myJobManagerDET = CogSerializer.LoadObjectFromFile(vppdetFile) as CogJobManager;
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}
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catch (Exception ex)
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{
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log.Error("定位VPP文件加载失败，请检查文件路径是否正确：" + ex.Message);
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myJobManagerDET = null;
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}
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log.Info("定位VPP文件加载完成");
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InitializeComm();
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log.Info("模型文件加载完成");
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ttls_SystemStatusShow.Visible = true;
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ttls_CamStatusShow.Visible = true;
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Invoke(new Action(() =>
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{
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Enabled = true;
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btn_OrderNum.Enabled = true;
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btn_OrderNum.BackColor = Color.DeepSkyBlue;
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}));
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});
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Task myTask = new Task(action);
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//实例化一个线程列表
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List<Task> tsk = new List<Task>();
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//将上面的加载vpp工作加入线程列表中
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tsk.Add(myTask);
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//读取线程列表内的工作让cpu为其开辟线程空间并执行程序
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foreach (var iteam in tsk)
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{
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iteam.Start();
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}
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TaskFactory tskFactory = new TaskFactory();
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tskFactory.ContinueWhenAll(tsk.ToArray(), FlashFormView =>
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{
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if (myJobManagerDET != null)
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{
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myJobDET = myJobManagerDET.Job(0);
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// 注册结果队列事件
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myJobManagerDET.UserResultAvailable += new CogJobManager.CogUserResultAvailableEventHandler(DetResult);
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}
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});
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}
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catch (Exception ex)
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{
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log.Error(ex.Message);
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}
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}
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/// <summary>
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/// 窗体关闭
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/// </summary>
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/// <param name="sender"></param>
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/// <param name="e"></param>
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private void Form1_FormClosing(object sender, FormClosingEventArgs e)
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{
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try
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{
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ClossCam();
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//// 注销结果队列事件
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if (myJobManagerDET != null)
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{
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myJobManagerDET.UserResultAvailable -= new CogJobManager.CogUserResultAvailableEventHandler(DetResult);
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myJobManagerDET.Shutdown();
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}
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StopComm();
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if (myJobManagerDET == null)
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System.Environment.Exit(0);
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}
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catch
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{
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Application.DoEvents();
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System.Environment.Exit(0);
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}
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}
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#endregion
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#region 日志显示初始化
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private void LogInit()
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{
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try
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{
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//实例化日志助手
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LogShowLib.LogHelper lib = new LogShowLib.LogHelper();
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//为log4net导入配置文件
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//若传入目录未找到配置文件，将创建一个LogConfig.xml
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log4net.Config.XmlConfigurator.Configure(lib.GetXMLStream(AppDomain.CurrentDomain.BaseDirectory));
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}
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catch (Exception ex)
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{
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MessageBox.Show(string.Format("配置日志出错：{0}", ex.Message));
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}
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}
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#endregion
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#region 相机初始化
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#region 相机1 定义为OCR相机
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private void InitializeCamerOCR()
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{
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cameraOCR = new CameraDriver();
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cameraOCR.OnCameraImage += CameraOCR_OnCameraImage;
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cameraOCR.Initialize("Machine Vision:CK21686DAK00001", "BayerRG8", 500000, 2.5);
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if (cameraOCR.IsOpened())
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log.Info("OCR相机加载完毕");
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else
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log.Error("OCR相机加载失败");
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}
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private void CameraOCR_OnCameraImage(Bitmap bmp)
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{
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if (bmp == null)
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return;
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try
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{
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OCRResult(bmp);
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}
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catch (Exception ex)
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{
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log.Error(ex.ToString());
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}
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}
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#endregion
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#region 相机2 定义为定位相机
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private void InitializeCamerDET()
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{
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cameraDET = new CameraDriver();
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cameraDET.OnCameraImage += CameraDET_OnCameraImage;
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cameraDET.Initialize("Machine Vision:BK27185BAK00038", "Mono", 30000, 1.0);
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if (cameraDET.IsOpened())
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log.Info("定位相机相机加载完毕");
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else
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log.Error("定位相机相机加载失败");
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}
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private void CameraDET_OnCameraImage(Bitmap bmp)
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{
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try
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{
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if (bmp == null)
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return;
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MemoryStream ms = new MemoryStream();
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bmp.Save(ms, System.Drawing.Imaging.ImageFormat.Bmp);
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byte[] bytes = ms.GetBuffer();
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ms.Close();
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//保存DET图像
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if (!Directory.Exists(SaveImageFileDET))
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{
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Directory.CreateDirectory(SaveImageFileDET);
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}
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string strTime = System.DateTime.Now.ToString("yyyyMMddHHmmss");
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FileStream fs = new FileStream(SaveImageFileDET + '\\' + strTime + ".bmp", FileMode.Create);
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BinaryWriter bw = new BinaryWriter(fs);
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bw.Write(bytes, 0, bytes.Length);
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bw.Close();
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fs.Close();
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log.Info("定位存图已完成");
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CogImage8Grey cogimage = new CogImage8Grey(bmp);
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//把图像给job中convertImagetool
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CogToolGroup myTG = myJobDET.VisionTool as CogToolGroup;
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CogToolBlock myTB = myTG.Tools["CogToolBlock1"] as CogToolBlock;
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CogImageConvertTool cogImageConvert = myTB.Tools["CogImageConvertTool1"] as CogImageConvertTool;
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cogImageConvert.InputImage = cogimage;
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//运行jobmanager
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myJobManagerDET.Run();
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}
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catch (Exception ex)
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{
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EnableStartDetect();
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log.Error(ex.ToString());
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}
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}
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#endregion
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private void EnableStartDetect()
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{
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if (InvokeRequired)
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{
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BeginInvoke(new Action(EnableStartDetect));
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return;
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}
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btn_StarDet_manual.Enabled = true;
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btn_StarDet_manual.BackColor = Color.LimeGreen;
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button2.Enabled = true;
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button2.BackColor = Color.LimeGreen;
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button1.Enabled = false;
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button1.BackColor = Color.LightGray;
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}
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#region 相机关闭
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void ClossCam()
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{
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cameraDET?.Stop();
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cameraOCR?.Stop();
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}
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#endregion
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#endregion
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#region OCR模型参数初始化
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private void InitializePaddleOCR()
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{
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try
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{
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//模型初始化
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OCRModelConfig config = null;
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//初始化OCR
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Engine = new PaddleOCREngine(config, "");
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log.Info("OCR模型初始化完成");
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}
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catch (Exception ex)
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{
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log.Error(ex.Message + ex.StackTrace);
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}
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}
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#endregion
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#region 按钮事件
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private bool orderLoaded = false;
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private Dictionary<int, List<string>> ocrTextRequest = new Dictionary<int, List<string>>();
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private Dictionary<int, string> ocrTextDesign = new Dictionary<int, string>();
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private Dictionary<string, bool> ocrTextResult = new Dictionary<string, bool>();
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/// <summary>
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/// 此按钮事件主要是获取excel表格内的数据
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/// 包括定位偏移量，需要验证的字符
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/// </summary>
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/// <param name="sender"></param>
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/// <param name="e"></param>
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private void btn_OrderNum_Click(object sender, EventArgs e)
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{
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try
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{
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button1.Enabled = false;
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orderLoaded = false;
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btn_StarDet_manual.Enabled = false;
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btn_StarDet_manual.BackColor = Color.LightGray;
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button2.Enabled = false;
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button2.BackColor = Color.LightGray;
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listBox1.Items.Clear();
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ocrTextRequest.Clear();
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ocrTextDesign.Clear();
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ClearData();
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ClearDataShow();
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Invoke(new Action(() =>
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{
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lbl_L1_verOcrRs.Text = "未启用";
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lbl_L1_verOcrRs.BackColor = Color.Gray;
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lbl_L2_verOcrRs.Text = "未启用";
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lbl_L2_verOcrRs.BackColor = Color.Gray;
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lbl_L3_verOcrRs.Text = "未启用";
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lbl_L3_verOcrRs.BackColor = Color.Gray;
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lbl_L4_verOcrRs.Text = "未启用";
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lbl_L4_verOcrRs.BackColor = Color.Gray;
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lbl_L5_verOcrRs.Text = "未启用";
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lbl_L5_verOcrRs.BackColor = Color.Gray;
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lbl_L6_verOcrRs.Text = "未启用";
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lbl_L6_verOcrRs.BackColor = Color.Gray;
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lbl_L7_verOcrRs.Text = "未启用";
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lbl_L7_verOcrRs.BackColor = Color.Gray;
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lbl_L8_verOcrRs.Text = "未启用";
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lbl_L8_verOcrRs.BackColor = Color.Gray;
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lbl_L9_verOcrRs.Text = "未启用";
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lbl_L9_verOcrRs.BackColor = Color.Gray;
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}));
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btn_OrderNum.Enabled = false;
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btn_OrderNum.BackColor = Color.LightGray;
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//通过订单号获取表格中需要的值
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string order = txt_OrderNum.Text;
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if (string.IsNullOrEmpty(order))
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{
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log.Warn("订单号为空，请输入订单号。");
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btn_OrderNum.Enabled = true;
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btn_OrderNum.BackColor = Color.DeepSkyBlue;
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return;
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}
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log.Info("当前订单号为：" + order);
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config = ExcelHelper.ReadOCROrder(execlFileName, order);
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if (config.ParseQSV)
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{
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lbl_QSV.Text = config.QSV;
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log.Info("当前订单QSV:" + config.QSV);
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log.Info("当前订单Number Of Lanes:" + config.NumberOfLanes);
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lbl_NO.Text = config.NumberOfLanes.ToString();
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var result = config.OCRDesign
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.GroupBy(kvp => kvp.Value, kvp => kvp.Key)
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.ToDictionary(g => g.Key, g => g.ToList());
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foreach (var kvp in result)
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{
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listBox1.Items.Add(string.Join(",", kvp.Value));
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listBox1.Items.Add(string.Join(",", config.OCRRequest[kvp.Value[0]]));
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}
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}
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else
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{
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log.Debug("QSV未找到，请检查订单号是否正确");
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btn_OrderNum.Enabled = true;
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btn_OrderNum.BackColor = Color.DeepSkyBlue;
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return;
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}
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if (config.ParseProduct)
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{
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lbl_ProductStandard.Text = config.ProductStandard;
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log.Info("当前订单产品编号:" + config.ProductStandard);
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lbl_width.Text = config.Width.ToString();
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log.Info("当前订单幅宽:" + config.Width);
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lbl_height.Text = config.Height.ToString();
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log.Info("当前订单幅高:" + config.Height);
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lbl_Gradient.Text = config.Gradient.ToString();
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log.Info("当前订单梯度:" + config.Gradient);
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}
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else
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{
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log.Debug("ProductStandard未找到，请检查订单号是否正确");
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btn_OrderNum.Enabled = true;
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btn_OrderNum.BackColor = Color.DeepSkyBlue;
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return;
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}
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if (config.ParseArrange)
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{
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lbl_DistX.Text = config.DistX.ToString();
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log.Info("当前订单X偏移:" + config.DistX);
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lbl_DistY.Text = config.DistY.ToString();
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log.Info("当前订单Y偏移:" + config.DistY);
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log.Info("当前排布方式:" + config.ColorArray);
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log.Info("单行最大数量:" + config.ColorMax.ToString());
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}
|
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else
|
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{
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log.Debug("DistX，DistY未找到，请检查订单号是否正确");
|
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btn_OrderNum.Enabled = true;
|
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btn_OrderNum.BackColor = Color.DeepSkyBlue;
|
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return;
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}
|
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log.Info("相关数据已获取完成，且已显示在界面中，请查看。");
|
||
|
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//判断当前Lans决定结果显示数量
|
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InitLableColumn();
|
||
|
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btn_OrderNum.Enabled = true;
|
||
btn_OrderNum.BackColor = Color.DeepSkyBlue;
|
||
orderLoaded = true;
|
||
btn_StarDet_manual.Enabled = true;
|
||
btn_StarDet_manual.BackColor = Color.LimeGreen;
|
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button2.Enabled = true;
|
||
button2.BackColor = Color.LimeGreen;
|
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}
|
||
catch (Exception ex)
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||
{
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log.Error("数据解析错误:" + ex.Message);
|
||
btn_OrderNum.Enabled = true;
|
||
btn_OrderNum.BackColor = Color.DeepSkyBlue;
|
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}
|
||
}
|
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private void InitLableColumn()
|
||
{
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||
switch (config.NumberOfLanes)
|
||
{
|
||
case 1:
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||
Invoke(new Action(() =>
|
||
{
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||
lbl_L1_verOcrRs.Text = "启用";
|
||
lbl_L1_verOcrRs.BackColor = Color.Yellow;
|
||
}));
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||
break;
|
||
case 2:
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||
Invoke(new Action(() =>
|
||
{
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||
lbl_L1_verOcrRs.Text = "启用";
|
||
lbl_L1_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L2_verOcrRs.Text = "启用";
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||
lbl_L2_verOcrRs.BackColor = Color.Yellow;
|
||
}));
|
||
break;
|
||
case 3:
|
||
Invoke(new Action(() =>
|
||
{
|
||
lbl_L1_verOcrRs.Text = "启用";
|
||
lbl_L1_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L2_verOcrRs.Text = "启用";
|
||
lbl_L2_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L3_verOcrRs.Text = "启用";
|
||
lbl_L3_verOcrRs.BackColor = Color.Yellow;
|
||
}));
|
||
break;
|
||
case 4:
|
||
Invoke(new Action(() =>
|
||
{
|
||
lbl_L1_verOcrRs.Text = "启用";
|
||
lbl_L1_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L2_verOcrRs.Text = "启用";
|
||
lbl_L2_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L3_verOcrRs.Text = "启用";
|
||
lbl_L3_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L4_verOcrRs.Text = "启用";
|
||
lbl_L4_verOcrRs.BackColor = Color.Yellow;
|
||
}));
|
||
break;
|
||
case 5:
|
||
Invoke(new Action(() =>
|
||
{
|
||
lbl_L1_verOcrRs.Text = "启用";
|
||
lbl_L1_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L2_verOcrRs.Text = "启用";
|
||
lbl_L2_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L3_verOcrRs.Text = "启用";
|
||
lbl_L3_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L4_verOcrRs.Text = "启用";
|
||
lbl_L4_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L5_verOcrRs.Text = "启用";
|
||
lbl_L5_verOcrRs.BackColor = Color.Yellow;
|
||
}));
|
||
break;
|
||
case 6:
|
||
Invoke(new Action(() =>
|
||
{
|
||
lbl_L1_verOcrRs.Text = "启用";
|
||
lbl_L1_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L2_verOcrRs.Text = "启用";
|
||
lbl_L2_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L3_verOcrRs.Text = "启用";
|
||
lbl_L3_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L4_verOcrRs.Text = "启用";
|
||
lbl_L4_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L5_verOcrRs.Text = "启用";
|
||
lbl_L5_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L6_verOcrRs.Text = "启用";
|
||
lbl_L6_verOcrRs.BackColor = Color.Yellow;
|
||
|
||
}));
|
||
break;
|
||
case 7:
|
||
Invoke(new Action(() =>
|
||
{
|
||
lbl_L1_verOcrRs.Text = "启用";
|
||
lbl_L1_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L2_verOcrRs.Text = "启用";
|
||
lbl_L2_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L3_verOcrRs.Text = "启用";
|
||
lbl_L3_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L4_verOcrRs.Text = "启用";
|
||
lbl_L4_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L5_verOcrRs.Text = "启用";
|
||
lbl_L5_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L6_verOcrRs.Text = "启用";
|
||
lbl_L6_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L7_verOcrRs.Text = "启用";
|
||
lbl_L7_verOcrRs.BackColor = Color.Yellow;
|
||
}));
|
||
break;
|
||
case 8:
|
||
Invoke(new Action(() =>
|
||
{
|
||
lbl_L1_verOcrRs.Text = "启用";
|
||
lbl_L1_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L2_verOcrRs.Text = "启用";
|
||
lbl_L2_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L3_verOcrRs.Text = "启用";
|
||
lbl_L3_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L4_verOcrRs.Text = "启用";
|
||
lbl_L4_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L5_verOcrRs.Text = "启用";
|
||
lbl_L5_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L6_verOcrRs.Text = "启用";
|
||
lbl_L6_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L7_verOcrRs.Text = "启用";
|
||
lbl_L7_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L8_verOcrRs.Text = "启用";
|
||
lbl_L8_verOcrRs.BackColor = Color.Yellow;
|
||
}));
|
||
break;
|
||
case 9:
|
||
Invoke(new Action(() =>
|
||
{
|
||
lbl_L1_verOcrRs.Text = "启用";
|
||
lbl_L1_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L2_verOcrRs.Text = "启用";
|
||
lbl_L2_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L3_verOcrRs.Text = "启用";
|
||
lbl_L3_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L4_verOcrRs.Text = "启用";
|
||
lbl_L4_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L5_verOcrRs.Text = "启用";
|
||
lbl_L5_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L6_verOcrRs.Text = "启用";
|
||
lbl_L6_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L7_verOcrRs.Text = "启用";
|
||
lbl_L7_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L8_verOcrRs.Text = "启用";
|
||
lbl_L8_verOcrRs.BackColor = Color.Yellow;
|
||
lbl_L9_verOcrRs.Text = "启用";
|
||
lbl_L9_verOcrRs.BackColor = Color.Yellow;
|
||
}));
|
||
break;
|
||
}
|
||
}
|
||
private double m_textWidth = 0;
|
||
private DateTime m_startTime = DateTime.Now;
|
||
private void btn_StarDet_manual_Click(object sender, EventArgs e)
|
||
{
|
||
if (cameraDET?.IsOpened() == false || cameraOCR?.IsOpened() == false)
|
||
{
|
||
MessageBox.Show("相机未打开，无法进行检测，请检查相机连接及状态！");
|
||
return;
|
||
}
|
||
|
||
if (PlcContinueFlag == false)
|
||
{
|
||
MessageBox.Show("PLC未处于运行状态，无法进行检测，请检查PLC连接及状态！");
|
||
return;
|
||
}
|
||
|
||
if (MessageBox.Show("确认OCR相机处于零点位置？", "提示", MessageBoxButtons.YesNo) == DialogResult.No)
|
||
{
|
||
return;
|
||
}
|
||
|
||
if (orderLoaded == false)
|
||
{
|
||
MessageBox.Show("未获取正确的订单编号！");
|
||
return;
|
||
}
|
||
|
||
InitLableColumn();
|
||
|
||
m_GotoZero = false;
|
||
m_startTime = DateTime.Now;
|
||
m_textWidth = 18 - (config.NumberOfLanes - 5);
|
||
ocrAcc.Clear();
|
||
btn_StarDet_manual.Enabled = false;
|
||
button2.Enabled = false;
|
||
button1.Enabled = true;
|
||
btn_StarDet_manual.BackColor = Color.LightGray;
|
||
button2.BackColor = Color.LightGray;
|
||
button1.BackColor = Color.LimeGreen;
|
||
cameraDET.GrabImage();
|
||
list_Log.Clear();
|
||
log.Info("手动触发开始");
|
||
m_BeginOCR = true;
|
||
}
|
||
private bool m_BeginOCR = false;
|
||
/// <summary>
|
||
/// 清空上次订单数据
|
||
/// </summary>
|
||
void ClearData()
|
||
{
|
||
config = new OrderConfig();
|
||
}
|
||
/// <summary>
|
||
/// 清空上次订单显示区
|
||
/// </summary>
|
||
void ClearDataShow()
|
||
{
|
||
lbl_QSV.Text = "";
|
||
lbl_NO.Text = "";
|
||
lbl_ProductStandard.Text = "";
|
||
lbl_width.Text = "";
|
||
lbl_Gradient.Text = "";
|
||
lbl_DistX.Text = "";
|
||
lbl_DistY.Text = "";
|
||
}
|
||
|
||
private void txt_OrderNum_KeyDown(object sender, KeyEventArgs e)
|
||
{
|
||
if (e.KeyCode == Keys.Enter)
|
||
{
|
||
btn_OrderNum_Click(sender, e);
|
||
}
|
||
}
|
||
#endregion
|
||
#region 结果处理
|
||
#region 定位结果处理
|
||
public void DetResult(object sender, CogJobManagerActionEventArgs e)
|
||
{
|
||
try
|
||
{
|
||
if (InvokeRequired)
|
||
{
|
||
Invoke(new DetResultDelegate(DetResult), new object[] { sender, e });
|
||
return;
|
||
}
|
||
//清除上次的结果显示
|
||
lbl_XShow.Text = "";
|
||
lbl_YShow.Text = "";
|
||
lbl_RShow.Text = "";
|
||
|
||
CogToolGroup myTG = myJobDET.VisionTool as CogToolGroup;
|
||
CogToolBlock myTB = myTG.Tools["CogToolBlock1"] as CogToolBlock;
|
||
CogPMAlignTool myPMA = myTB.Tools["CogPMAlignTool2"] as CogPMAlignTool;
|
||
CogImageConvertTool myImage = myTB.Tools["CogImageConvertTool1"] as CogImageConvertTool;
|
||
|
||
Location_Display.Image = myPMA.InputImage;
|
||
Location_Display.StaticGraphics.Clear();
|
||
Location_Display.InteractiveGraphics.Clear();
|
||
Location_Display.Fit();
|
||
if (myPMA.Results != null)
|
||
{
|
||
int i = GetXYRonRightDown(myPMA.Results);//获取视野中最右下边的K标志坐标的索引
|
||
double xx = myPMA.Results[i].GetPose().TranslationX;
|
||
double yy = myPMA.Results[i].GetPose().TranslationY;
|
||
double rr = CogMisc.RadToDeg(myPMA.Results[i].GetPose().Rotation);
|
||
|
||
lbl_XShow.Text = xx.ToString();
|
||
lbl_YShow.Text = yy.ToString();
|
||
lbl_RShow.Text = rr.ToString();
|
||
log.Info($"x:{xx} y:{yy} degree:{rr}");
|
||
|
||
//画模型轮廓
|
||
CogCompositeShape shape = myPMA.Results[i].CreateResultGraphics(CogPMAlignResultGraphicConstants.MatchFeatures);
|
||
CogCompositeShape shape1 = myPMA.Results[i].CreateResultGraphics(CogPMAlignResultGraphicConstants.CoordinateAxes);
|
||
Location_Display.InteractiveGraphics.Add(shape, "", false);
|
||
Location_Display.InteractiveGraphics.Add(shape1, "", false);
|
||
//画定位的十字点
|
||
CPMARunStatus.DrawPointMarker(xx, yy, CogMisc.DegToRad(rr), CogColorConstants.Orange, Location_Display, ".");
|
||
log.Info("定位计算已完成。");
|
||
|
||
if (xx > 350)
|
||
{
|
||
log.Error("定位横向轴偏左，疑似倒数第二张图，请重新摆放后识别");
|
||
NoticePLCCompleteDet(0.0f);
|
||
}
|
||
else
|
||
SendToPLC(xx, yy, rr);
|
||
}
|
||
else
|
||
{
|
||
EnableStartDetect();
|
||
log.Info("没有定位到K标志,请查看图像或相机是否正常");
|
||
}
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
EnableStartDetect();
|
||
log.Error(ex.Message + "未检测到K标志");
|
||
NoticePLCCompleteDet(0.0f);
|
||
}
|
||
}
|
||
/// <summary>
|
||
/// 获取右下角定位标志坐标
|
||
/// </summary>
|
||
/// <param name="Results">PatMAX结果</param>
|
||
/// <returns></returns>
|
||
private int GetXYRonRightDown(CogPMAlignResults Results)
|
||
{
|
||
|
||
int i = 0;
|
||
double[] xx = new double[Results.Count], yy = new double[Results.Count], rr = new double[Results.Count];
|
||
//第一次循环将所有坐标取出
|
||
for (int j = 0; j < Results.Count; j++)
|
||
{
|
||
xx[j] = Results[j].GetPose().TranslationX;
|
||
yy[j] = Results[j].GetPose().TranslationY;
|
||
rr[j] = CogMisc.RadToDeg(Results[j].GetPose().Rotation);
|
||
}
|
||
if (Results.Count == 1)
|
||
{
|
||
i = 0;
|
||
}
|
||
else if (Results.Count == 2)
|
||
{
|
||
double Xdist, Ydist;
|
||
Xdist = Math.Abs(xx[0] - xx[1]);
|
||
Ydist = Math.Abs(yy[0] - yy[1]);
|
||
if (Xdist > Ydist)
|
||
{
|
||
i = Array.IndexOf(xx, xx.Min());
|
||
}
|
||
else if (Xdist < Ydist)
|
||
{
|
||
i = Array.IndexOf(yy, yy.Max());
|
||
}
|
||
}
|
||
else
|
||
{
|
||
double averageX = xx.Average();
|
||
//第二次循环保留x比平均x值小的元素
|
||
for (int j = 0; j < Results.Count; j++)
|
||
{
|
||
if (averageX < xx[j])
|
||
{
|
||
xx[j] = -9999;
|
||
yy[j] = -9999;
|
||
}
|
||
}
|
||
//找出保留元素中Y值最大的
|
||
i = Array.IndexOf(yy, yy.Max());
|
||
}
|
||
return i;
|
||
}
|
||
#endregion
|
||
#region 排序算法
|
||
List<TextPoint> paixu(List<TextPoint> points)
|
||
{
|
||
int rowDistance = 50;
|
||
List<List<TextPoint>> rows = new List<List<TextPoint>>();
|
||
|
||
for (int i = 0; i < points.Count; i++)
|
||
{
|
||
List<TextPoint> row = new List<TextPoint>();
|
||
row.Add(points[i]);
|
||
|
||
for (int j = i + 1; j < points.Count; j++)
|
||
{
|
||
if (Math.Abs(points[j].y - points[i].y) < rowDistance)
|
||
{
|
||
row.Add(points[j]);
|
||
}
|
||
}
|
||
rows.Add(row);
|
||
}
|
||
|
||
List<TextPoint> sortedPoints = new List<TextPoint>();
|
||
|
||
foreach (List<TextPoint> row in rows)
|
||
{
|
||
row.Sort((x, y) => x.x - y.x);
|
||
foreach (TextPoint point in row)
|
||
{
|
||
if (!sortedPoints.Contains(point))
|
||
{
|
||
sortedPoints.Add(point);
|
||
}
|
||
}
|
||
}
|
||
|
||
return sortedPoints;
|
||
}
|
||
#endregion
|
||
#region OCR结果处理
|
||
private void OCRResult(Bitmap bmp)
|
||
{
|
||
try
|
||
{
|
||
if (InvokeRequired)
|
||
{
|
||
Invoke(new OcrResultDelegate(OCRResult), new object[] { bmp });
|
||
return;
|
||
}
|
||
|
||
if (m_GotoZero)
|
||
{
|
||
log.Info("零点拍照");
|
||
NoticePLCCompleteOCR();
|
||
return;
|
||
}
|
||
|
||
ocrTextResult = new Dictionary<string, bool>();
|
||
if (!ocrTextRequest.ContainsKey(mMatchingStr))
|
||
{
|
||
log.Error($"未知列{mMatchingStr}，舍弃图片");
|
||
NoticePLCCompleteOCR();
|
||
return;
|
||
}
|
||
foreach (var item in ocrTextRequest[mMatchingStr])
|
||
{
|
||
ocrTextResult[item] = false;
|
||
}
|
||
MemoryStream ms = new MemoryStream();
|
||
bmp.Save(ms, System.Drawing.Imaging.ImageFormat.Bmp);
|
||
byte[] bytes = ms.GetBuffer();
|
||
ms.Close();
|
||
string strtimef = DateTime.Now.ToString("yyyy-MM-dd");
|
||
//保存ocr图像
|
||
if (!Directory.Exists(SaveImageFileOCR + '\\' + strtimef))
|
||
{
|
||
Directory.CreateDirectory(SaveImageFileOCR + '\\' + strtimef);
|
||
}
|
||
string savePath = Path.Combine(SaveImageFileOCR + '\\' + strtimef, m_startTime.ToString("HHmmss"));
|
||
if (!Directory.Exists(savePath))
|
||
{
|
||
Directory.CreateDirectory(savePath);
|
||
}
|
||
string strTime = System.DateTime.Now.ToString("yyyyMMddHHmmss");
|
||
FileStream fs = new FileStream(savePath + '\\' + strTime + ".bmp", FileMode.Create);
|
||
BinaryWriter bw = new BinaryWriter(fs);
|
||
bw.Write(bytes, 0, bytes.Length);
|
||
bw.Close();
|
||
fs.Close();
|
||
log.Info("OCR存图已完成");
|
||
|
||
CutPicture(savePath + '\\' + strTime + ".bmp", 400 + 200 * (6 - config.ColorMax), 2000, 3400 + 200 * config.ColorMax, 1600);
|
||
if (Engine == null)
|
||
{
|
||
log.Error("Engine未初始化");
|
||
NoticePLCCompleteOCR();
|
||
return;
|
||
}
|
||
|
||
GetOCRImage getOCRImage = new GetOCRImage();
|
||
GetOCRImage.FileTimeInfo file = getOCRImage.GetLatesFileImageName(savePath, ".bmp");
|
||
if (file != null)
|
||
{
|
||
Mat bgr = Cv2.ImRead(file.FileName, ImreadModes.Color); // 读入 BGR
|
||
if (bgr.Empty())
|
||
{
|
||
log.Error("OCR图片转换失败");
|
||
NoticePLCCompleteOCR();
|
||
return;
|
||
}
|
||
bool matchOK = false;
|
||
OCRTextResult rgbResult = null;
|
||
List<PointF[]> pointRGB = null;
|
||
rgbResult = OCRBytes(bgr.ToBytes());
|
||
if (rgbResult == null)
|
||
{
|
||
log.Error("彩色通道，OCR字符识别失败");
|
||
NoticePLCCompleteOCR();
|
||
return;
|
||
}
|
||
txt_readOcrResultShow.Text = rgbResult.text;
|
||
log.Info("彩色通道字符读取结果：" + rgbResult.text);
|
||
matchOK = rgbResult.match;
|
||
pointRGB = rgbResult.points;
|
||
|
||
Mat hsv = null;
|
||
OCRTextResult hResult = null;
|
||
OCRTextResult sResult = null;
|
||
OCRTextResult vResult = null;
|
||
|
||
List<PointF[]> pointS = null;
|
||
List<PointF[]> pointH = null;
|
||
List<PointF[]> pointV = null;
|
||
if (!matchOK)
|
||
{
|
||
hsv = new Mat();
|
||
Cv2.CvtColor(bgr, hsv, ColorConversionCodes.BGR2HSV); // 1. 转 HSV
|
||
Mat[] channels = Cv2.Split(hsv); // 2. 拆通道
|
||
Mat h = channels[0]; // Hue 0-180
|
||
Mat s = channels[1]; // Saturation 0-255
|
||
Mat v = channels[2]; // Value 0-255
|
||
|
||
sResult = OCRBytes(s.ImEncode(".png"));
|
||
if (sResult == null)
|
||
{
|
||
log.Error("s通道，OCR字符识别失败");
|
||
NoticePLCCompleteOCR();
|
||
return;
|
||
}
|
||
txt_readOcrResultShow.Text = "\n" + sResult.text;
|
||
log.Info("s通道字符读取结果：" + sResult.text);
|
||
matchOK = sResult.match;
|
||
pointS = sResult.points;
|
||
|
||
if (!matchOK)
|
||
{
|
||
hResult = OCRBytes(h.ImEncode(".png"));
|
||
if (hResult == null)
|
||
{
|
||
log.Error("h通道，OCR字符识别失败");
|
||
NoticePLCCompleteOCR();
|
||
return;
|
||
}
|
||
txt_readOcrResultShow.Text += "\n" + hResult.text;
|
||
log.Info("h通道字符读取结果：" + hResult.text);
|
||
matchOK = hResult.match;
|
||
pointH = hResult.points;
|
||
}
|
||
if (!matchOK)
|
||
{
|
||
vResult = OCRBytes(v.ImEncode(".png"));
|
||
if (vResult == null)
|
||
{
|
||
log.Error("v通道，OCR字符识别失败");
|
||
NoticePLCCompleteOCR();
|
||
return;
|
||
}
|
||
txt_readOcrResultShow.Text += "\n" + vResult.text;
|
||
log.Info("v通道字符读取结果：" + vResult.text);
|
||
matchOK = vResult.match;
|
||
pointV = vResult.points;
|
||
}
|
||
}
|
||
|
||
byte[] ocrimagebyte = File.ReadAllBytes(file.FileName);
|
||
Bitmap Bmp = new Bitmap(new MemoryStream(ocrimagebyte));
|
||
if ((pointRGB != null && pointRGB.Count > 0) || (pointS != null && pointS.Count > 0) || (pointH != null && pointH.Count > 0) || (pointV != null && pointV.Count > 0))
|
||
{
|
||
using (Graphics g = Graphics.FromImage(Bmp))
|
||
{
|
||
if (pointRGB != null && pointRGB.Count > 0)
|
||
{
|
||
foreach (var item in pointRGB)
|
||
g.DrawPolygon(new Pen(Brushes.Red, 2), item.Select(x => new PointF() { X = x.X, Y = x.Y }).ToArray());
|
||
}
|
||
if (pointS != null && pointS.Count > 0)
|
||
{
|
||
foreach (var item in pointS)
|
||
g.DrawPolygon(new Pen(Brushes.Red, 2), item.Select(x => new PointF() { X = x.X, Y = x.Y }).ToArray());
|
||
}
|
||
if (pointH != null && pointH.Count > 0)
|
||
{
|
||
foreach (var item in pointH)
|
||
g.DrawPolygon(new Pen(Brushes.Red, 2), item.Select(x => new PointF() { X = x.X, Y = x.Y }).ToArray());
|
||
}
|
||
if (pointV != null && pointV.Count > 0)
|
||
{
|
||
foreach (var item in pointV)
|
||
g.DrawPolygon(new Pen(Brushes.Red, 2), item.Select(x => new PointF() { X = x.X, Y = x.Y }).ToArray());
|
||
}
|
||
}
|
||
int m1 = ocrTextResult.Count(x => x.Value);
|
||
log.Info($"OCR识别完成，匹配成功{m1}个字符，匹配失败{ocrTextResult.Count - m1}个字符");
|
||
ShowTheLansRs(mMatchingStr, (double)m1 / (double)ocrTextResult.Count);
|
||
}
|
||
else
|
||
{
|
||
ShowTheLansRs(mMatchingStr, 0);
|
||
log.Info("OCR识别完成，匹配失败");
|
||
}
|
||
Ocr_picBox.BackgroundImage = Bmp;
|
||
NoticePLCCompleteOCR();
|
||
}
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
log.Error(ex.Message + "未检测到字符");
|
||
NoticePLCCompleteOCR();
|
||
}
|
||
}
|
||
private void NoticePLCCompleteOCR()
|
||
{
|
||
commPLC?.NoticeCamComplete(1, 0.0f);
|
||
}
|
||
private void NoticePLCCompleteDet(float data)
|
||
{
|
||
commPLC?.NoticeCamComplete(0, data);
|
||
}
|
||
private void NoticePLCCompleteDet(List<float> data)
|
||
{
|
||
commPLC?.NoticeCamComplete(0, data);
|
||
}
|
||
private OCRTextResult OCRBytes(byte[] ocrimagebyte)
|
||
{
|
||
try
|
||
{
|
||
OCRTextResult result = new OCRTextResult();
|
||
List<string> lastocr = new List<string>();
|
||
OCRResult ocrResult = Engine.DetectText(ocrimagebyte);
|
||
List<TextPoint> pointsList = new List<TextPoint>();
|
||
|
||
foreach (var item in ocrResult.TextBlocks)
|
||
{
|
||
if (item.Text.Contains(ocrTextDesign[mMatchingStr]))
|
||
{
|
||
result.points.Add(item.BoxPoints.Select(x => new PointF() { X = x.X, Y = x.Y }).ToArray());
|
||
pointsList.Add(new TextPoint(item.BoxPoints[0].X, item.BoxPoints[0].Y, item.Text));
|
||
}
|
||
}
|
||
|
||
List<TextPoint> paixujeguo = paixu(pointsList);
|
||
foreach (var it in paixujeguo)
|
||
{
|
||
lastocr.Add(it.txt);
|
||
}
|
||
result.text = GETOCR(lastocr, ocrTextDesign[mMatchingStr]);
|
||
|
||
var keysToUpdate = new List<string>();
|
||
foreach (var item in ocrTextResult)
|
||
{
|
||
if (result.text.Contains(item.Key))
|
||
keysToUpdate.Add(item.Key);
|
||
}
|
||
|
||
foreach (var item in keysToUpdate)
|
||
{
|
||
ocrTextResult[item] = true;
|
||
}
|
||
|
||
result.match = true;
|
||
foreach (var item in ocrTextResult)
|
||
{
|
||
if (!item.Value)
|
||
result.match = false;
|
||
}
|
||
return result;
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
log.Error(ex.Message + ex.StackTrace);
|
||
return null;
|
||
}
|
||
}
|
||
#region 图片裁剪
|
||
private void CutPicture(String picPath, int x, int y, int width, int height)
|
||
{
|
||
//图片路径
|
||
String oldPath = picPath;
|
||
//新图片路径
|
||
String newPath = System.IO.Path.GetExtension(oldPath);
|
||
//计算新的文件名，在新文件名后加_new
|
||
newPath = oldPath.Substring(0, oldPath.Length - newPath.Length) + "_new" + mMatchingStr + newPath;
|
||
//定义截取矩形
|
||
System.Drawing.Rectangle cropArea = new System.Drawing.Rectangle(x, y, width, height);
|
||
//要截取的区域大小
|
||
//加载图片
|
||
System.Drawing.Image img = System.Drawing.Image.FromStream(new System.IO.MemoryStream(System.IO.File.ReadAllBytes(oldPath)));
|
||
//判断超出的位置否
|
||
if ((img.Width < x + width) || img.Height < y + height)
|
||
{
|
||
MessageBox.Show("裁剪尺寸超出原有尺寸！");
|
||
img.Dispose();
|
||
return;
|
||
}
|
||
//定义Bitmap对象
|
||
System.Drawing.Bitmap bmpImage = new System.Drawing.Bitmap(img);
|
||
//进行裁剪
|
||
System.Drawing.Bitmap bmpCrop = bmpImage.Clone(cropArea, bmpImage.PixelFormat);
|
||
//保存成新文件
|
||
bmpCrop.Save(newPath);
|
||
//释放对象
|
||
img.Dispose();
|
||
bmpCrop.Dispose();
|
||
}
|
||
#endregion
|
||
/// <summary>
|
||
/// 使用正则表达式提取结果
|
||
/// </summary>
|
||
/// <param name="readOCR">读到的所有字符</param>
|
||
/// <param name="design">设计</param>
|
||
/// <param name="colours"></param>
|
||
/// <returns></returns>
|
||
private string GETOCR(List<string> readOCR, string design)
|
||
{
|
||
string ocrresult = "";
|
||
string pattern = @"" + design + "[A-Z0-9]{8}";
|
||
for (int i = 0; i < readOCR.Count; i++)
|
||
{
|
||
readOCR[i] = readOCR[i].Replace("_", "");
|
||
readOCR[i] = readOCR[i].Replace(" ", "");
|
||
readOCR[i] = readOCR[i].Replace(".", "");
|
||
}
|
||
MatchCollection matchResults;
|
||
|
||
try
|
||
{
|
||
foreach (var item in readOCR)
|
||
{
|
||
matchResults = Regex.Matches(item, pattern);
|
||
for (int i = 0; i < matchResults.Count; i++)
|
||
{
|
||
ocrresult = ocrresult + matchResults[i];
|
||
}
|
||
}
|
||
}
|
||
catch
|
||
{
|
||
ocrresult = null;
|
||
}
|
||
if (ocrresult != null)
|
||
{
|
||
return ocrresult;
|
||
}
|
||
else
|
||
{
|
||
return "未能匹配到对应字符请查看产品是否超标，或订单号是否正确";
|
||
}
|
||
}
|
||
private void button1_Click(object sender, EventArgs e)
|
||
{
|
||
btn_StarDet_manual.Enabled = true;
|
||
button1.Enabled = false;
|
||
button2.Enabled = true;
|
||
btn_StarDet_manual.BackColor = Color.LimeGreen;
|
||
button1.BackColor = Color.LightGray;
|
||
button2.BackColor = Color.LimeGreen;
|
||
NoticePLCCompleteOCR();
|
||
}
|
||
/// <summary>
|
||
/// 将结果显示在对应状态栏
|
||
/// </summary>
|
||
/// <param name="mM">PLC给的当前在第几道拍照</param>
|
||
/// <param name="s">OCR字符相似度结果</param>
|
||
void ShowTheLansRs(int mM, double s)
|
||
{
|
||
int mMnum = Convert.ToInt32(mM);
|
||
switch (mMnum)
|
||
{
|
||
case 1:
|
||
lbl_L1_verOcrRs.BackColor = Color.Lime;
|
||
if (s < 0.9)
|
||
{
|
||
lbl_L1_verOcrRs.BackColor = Color.Red;
|
||
}
|
||
else if (s > 0.9 & s < 1)
|
||
{
|
||
lbl_L1_verOcrRs.BackColor = Color.Lime;
|
||
s = 1;
|
||
}
|
||
ocrAcc.Add(s);
|
||
lbl_L1_verOcrRs.Text = s * 100 + "%";
|
||
log.Info("字符对比结果：当前第" + mMnum + "道的读取字符与验证字符相似度为" + s * 100 + "%");
|
||
break;
|
||
case 2:
|
||
lbl_L2_verOcrRs.BackColor = Color.Lime;
|
||
if (s < 0.9)
|
||
{
|
||
lbl_L2_verOcrRs.BackColor = Color.Red;
|
||
}
|
||
else if (s > 0.9 & s < 1)
|
||
{
|
||
lbl_L2_verOcrRs.BackColor = Color.Lime;
|
||
s = 1;
|
||
}
|
||
ocrAcc.Add(s);
|
||
lbl_L2_verOcrRs.Text = s * 100 + "%";
|
||
log.Info("字符对比结果：当前第" + mMnum + "道的读取字符与验证字符相似度为" + s * 100 + "%");
|
||
break;
|
||
case 3:
|
||
lbl_L3_verOcrRs.BackColor = Color.Lime;
|
||
if (s < 0.9)
|
||
{
|
||
lbl_L3_verOcrRs.BackColor = Color.Red;
|
||
}
|
||
else if (s > 0.9 & s < 1)
|
||
{
|
||
lbl_L3_verOcrRs.BackColor = Color.Lime;
|
||
s = 1;
|
||
}
|
||
ocrAcc.Add(s);
|
||
lbl_L3_verOcrRs.Text = s * 100 + "%";
|
||
log.Info("字符对比结果：当前第" + mMnum + "道的读取字符与验证字符相似度为" + s * 100 + "%");
|
||
break;
|
||
case 4:
|
||
lbl_L4_verOcrRs.BackColor = Color.Lime;
|
||
if (s < 0.9)
|
||
{
|
||
lbl_L4_verOcrRs.BackColor = Color.Red;
|
||
}
|
||
else if (s > 0.9 & s < 1)
|
||
{
|
||
lbl_L4_verOcrRs.BackColor = Color.Lime;
|
||
s = 1;
|
||
}
|
||
ocrAcc.Add(s);
|
||
lbl_L4_verOcrRs.Text = s * 100 + "%";
|
||
log.Info("字符对比结果：当前第" + mMnum + "道的读取字符与验证字符相似度为" + s * 100 + "%");
|
||
break;
|
||
case 5:
|
||
lbl_L5_verOcrRs.BackColor = Color.Lime;
|
||
if (s < 0.9)
|
||
{
|
||
lbl_L5_verOcrRs.BackColor = Color.Red;
|
||
}
|
||
else if (s > 0.9 & s < 1)
|
||
{
|
||
lbl_L5_verOcrRs.BackColor = Color.Lime;
|
||
s = 1;
|
||
}
|
||
ocrAcc.Add(s);
|
||
lbl_L5_verOcrRs.Text = s * 100 + "%";
|
||
log.Info("字符对比结果：当前第" + mMnum + "道的读取字符与验证字符相似度为" + s * 100 + "%");
|
||
break;
|
||
case 6:
|
||
lbl_L6_verOcrRs.BackColor = Color.Lime;
|
||
if (s < 0.9)
|
||
{
|
||
lbl_L6_verOcrRs.BackColor = Color.Red;
|
||
}
|
||
else if (s > 0.9 & s < 1)
|
||
{
|
||
lbl_L6_verOcrRs.BackColor = Color.Lime;
|
||
s = 1;
|
||
}
|
||
ocrAcc.Add(s);
|
||
lbl_L6_verOcrRs.Text = s * 100 + "%";
|
||
log.Info("字符对比结果：当前第" + mMnum + "道的读取字符与验证字符相似度为" + s * 100 + "%");
|
||
break;
|
||
case 7:
|
||
lbl_L7_verOcrRs.BackColor = Color.Lime;
|
||
if (s < 0.9)
|
||
{
|
||
lbl_L7_verOcrRs.BackColor = Color.Red;
|
||
}
|
||
else if (s > 0.9 & s < 1)
|
||
{
|
||
lbl_L7_verOcrRs.BackColor = Color.Lime;
|
||
s = 1;
|
||
}
|
||
ocrAcc.Add(s);
|
||
lbl_L7_verOcrRs.Text = s * 100 + "%";
|
||
log.Info("字符对比结果：当前第" + mMnum + "道的读取字符与验证字符相似度为" + s * 100 + "%");
|
||
break;
|
||
case 8:
|
||
lbl_L8_verOcrRs.BackColor = Color.Lime;
|
||
if (s < 0.9)
|
||
{
|
||
lbl_L8_verOcrRs.BackColor = Color.Red;
|
||
}
|
||
else if (s > 0.9 & s < 1)
|
||
{
|
||
lbl_L8_verOcrRs.BackColor = Color.Lime;
|
||
s = 1;
|
||
}
|
||
ocrAcc.Add(s);
|
||
lbl_L8_verOcrRs.Text = s * 100 + "%";
|
||
log.Info("字符对比结果：当前第" + mMnum + "道的读取字符与验证字符相似度为" + s * 100 + "%");
|
||
break;
|
||
case 9:
|
||
lbl_L9_verOcrRs.BackColor = Color.Lime;
|
||
if (s < 0.9)
|
||
{
|
||
lbl_L9_verOcrRs.BackColor = Color.Red;
|
||
}
|
||
else if (s > 0.9 & s < 1)
|
||
{
|
||
lbl_L9_verOcrRs.BackColor = Color.Lime;
|
||
s = 1;
|
||
}
|
||
ocrAcc.Add(s);
|
||
lbl_L9_verOcrRs.Text = s * 100 + "%";
|
||
log.Info("字符对比结果：当前第" + mMnum + "道的读取字符与验证字符相似度为" + s * 100 + "%");
|
||
break;
|
||
}
|
||
}
|
||
#endregion
|
||
#endregion
|
||
#region 通讯相关
|
||
#region 通讯初始化
|
||
void InitializeComm()
|
||
{
|
||
try
|
||
{
|
||
commPLC = new CommWithCC24();
|
||
commPLC.OnConnectStatus += CommPLC_OnConnectStatus;
|
||
commPLC.OnTrigCamera += CommPLC_OnTrigCamera;
|
||
commPLC.OnDataReceived += CommPLC_OnDataReceived;
|
||
commPLC.OnCameraStatus += CommPLC_OnCameraStatus;
|
||
commPLC.Start();
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
log.Error($"CommCard Initialize Error: {ex.Message}");
|
||
}
|
||
|
||
}
|
||
private void CommPLC_OnCameraStatus(int index, bool enable)
|
||
{
|
||
if (InvokeRequired)
|
||
{
|
||
BeginInvoke(new Action<int, bool>(CommPLC_OnCameraStatus), index, enable);
|
||
return;
|
||
}
|
||
if (enable)
|
||
ttls_AcqEnableShow.Visible = true;
|
||
else
|
||
ttls_AcqEnableShow.Visible = false;
|
||
}
|
||
private void CommPLC_OnDataReceived(float data)
|
||
{
|
||
if (InvokeRequired)
|
||
{
|
||
BeginInvoke(new Action<float>(CommPLC_OnDataReceived), data);
|
||
return;
|
||
}
|
||
|
||
mMatchingStr = Convert.ToInt32(data);
|
||
log.Info("PC接收PLC数据：数据内容：" + mMatchingStr);
|
||
if (m_BeginOCR == false && m_GotoZero == false)
|
||
{
|
||
NoticePLCCompleteOCR();
|
||
return;
|
||
}
|
||
|
||
if (m_GotoZero)
|
||
{
|
||
if (mMatchingStr == 2)
|
||
{
|
||
Thread.Sleep(3000);
|
||
EnableStartDetect();
|
||
return;
|
||
}
|
||
return;
|
||
}
|
||
|
||
if (config.NumberOfLanes + 1 == mMatchingStr)
|
||
{
|
||
Thread.Sleep(3000);
|
||
EnableStartDetect();
|
||
if (ocrAcc.Count == 0)
|
||
return;
|
||
if (ocrAcc.Min() < 0.95)
|
||
{
|
||
MessageBox.Show("当前检测中出现严重错误请注意!", Text, MessageBoxButtons.OK, MessageBoxIcon.Error);
|
||
}
|
||
else if (ocrAcc.Min() > 0.95 & ocrAcc.Min() < 1)
|
||
{
|
||
MessageBox.Show("当前检测中出现可允许误差请注意!", Text, MessageBoxButtons.OK, MessageBoxIcon.Information);
|
||
}
|
||
else
|
||
log.Info("当前检测合格，正常结束");
|
||
}
|
||
}
|
||
private void CommPLC_OnTrigCamera(int index)
|
||
{
|
||
if (InvokeRequired)
|
||
{
|
||
BeginInvoke(new Action<int>(CommPLC_OnTrigCamera), index);
|
||
return;
|
||
}
|
||
try
|
||
{
|
||
if (index == 1)
|
||
{
|
||
Ocr_picBox.BackgroundImage = null;
|
||
Thread.Sleep(1000);
|
||
log.Info("PLC触发OCR相机，正在拍照计算...");
|
||
cameraOCR?.GrabImage();
|
||
}
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
log.Error($"Trigger AcqStart Error: {ex.Message}");
|
||
}
|
||
}
|
||
private void CommPLC_OnConnectStatus(bool connected)
|
||
{
|
||
if (InvokeRequired)
|
||
{
|
||
BeginInvoke(new Action<bool>(CommPLC_OnConnectStatus), connected);
|
||
return;
|
||
}
|
||
if (connected)
|
||
{
|
||
PlcContinueFlag = true;
|
||
log.Info("PLC已连接PC,可以进行相关操作");
|
||
ttls_PCLStatusShow.Visible = true;
|
||
button2.Enabled = true;
|
||
button2.BackColor = Color.LimeGreen;
|
||
}
|
||
else
|
||
{
|
||
PlcContinueFlag = false;
|
||
log.Info("PLC已断开PC，请查看相关设备是否连接");
|
||
ttls_PCLStatusShow.Visible = false;
|
||
button2.Enabled = false;
|
||
button2.BackColor = Color.LightGray;
|
||
}
|
||
}
|
||
#endregion
|
||
private bool m_GotoZero = false;
|
||
private void button2_Click(object sender, EventArgs e)
|
||
{
|
||
button1.Enabled = true;
|
||
button1.BackColor = Color.LimeGreen;
|
||
btn_StarDet_manual.Enabled = false;
|
||
btn_StarDet_manual.BackColor = Color.LightGray;
|
||
m_GotoZero = true;
|
||
List<float> plcXY = new List<float>();
|
||
plcXY.Add(1);
|
||
plcXY.Add(0);
|
||
plcXY.Add(0);
|
||
NoticePLCCompleteDet(plcXY);
|
||
log.Info("零点坐标已发送");
|
||
}
|
||
#region 通讯发送坐标
|
||
private void SendToPLC(double x, double y, double r)
|
||
{
|
||
try
|
||
{
|
||
if (ocrTextRequest[1].Count == 0)
|
||
return;
|
||
|
||
double xx = x - (m_textWidth * config.ColorMax) / 2.0;
|
||
double yy = y;
|
||
double rr = r;
|
||
|
||
List<float> locationXY = new List<float>();
|
||
double ocrx = 0, ocry = 0;
|
||
locationXY.Add((float)config.NumberOfLanes);
|
||
int nol = Convert.ToInt32(config.NumberOfLanes);
|
||
log.Info("当前订单OCR区域共" + nol + "组:");
|
||
double degree = (rr * Math.PI) / 180;
|
||
for (int item = 0; item < nol; item++)
|
||
{
|
||
if (item == 0)
|
||
{
|
||
ocrx = xx - config.DistX * Math.Cos(degree) - config.DistY * Math.Sin(degree);
|
||
ocry = yy + config.DistY * Math.Cos(degree) - config.DistX * Math.Sin(degree);
|
||
}
|
||
else
|
||
{
|
||
ocrx = ocrx + config.Width * Math.Cos(degree) + config.Gradient * Math.Sin(degree);
|
||
ocry = ocry - config.Gradient * Math.Cos(degree) + config.Width * Math.Sin(degree);
|
||
}
|
||
|
||
log.Info("第" + (item + 1) + "组坐标为：X：" + ocrx + ",Y:" + ocry + "。");
|
||
if (ocrx < 0 || ocrx > 1600)
|
||
{
|
||
EnableStartDetect();
|
||
if (ocrx < 0)
|
||
log.Error("横向范围 0,1600！纸张向左移动一点");
|
||
else
|
||
log.Error("横向范围 0,1600！纸张向右移动一点");
|
||
NoticePLCCompleteDet(0.0f);
|
||
return;
|
||
}
|
||
|
||
if (ocry < - 50)
|
||
{
|
||
ocrx = ocrx - config.Height * Math.Sin(degree);
|
||
ocry = ocry + config.Height * Math.Cos(degree);
|
||
log.Info("更新第" + (item + 1) + "组坐标为：X：" + ocrx + ",Y:" + ocry + "。");
|
||
}
|
||
else if (ocry > 400)
|
||
{
|
||
ocrx = ocrx + config.Height * Math.Sin(degree);
|
||
ocry = ocry - config.Height * Math.Cos(degree);
|
||
log.Info("更新第" + (item + 1) + "组坐标为：X：" + ocrx + ",Y:" + ocry + "。");
|
||
}
|
||
|
||
if (ocry < -50 || ocry > 400)
|
||
{
|
||
EnableStartDetect();
|
||
if (ocry < -50)
|
||
log.Error("纵向范围 -50,400！纸张向下移动一点");
|
||
else
|
||
log.Error("纵向范围 -50,400！纸张向上移动一点");
|
||
NoticePLCCompleteDet(0.0f);
|
||
return;
|
||
}
|
||
locationXY.Add((float)ocrx);
|
||
locationXY.Add((float)ocry);
|
||
}
|
||
|
||
List<float> plcXY = new List<float>();
|
||
for (int i = 0; i < locationXY.Count; i++)
|
||
{
|
||
if (i == 0)
|
||
{
|
||
plcXY.Add(locationXY[i]);
|
||
}
|
||
else if (i % 2 == 1)
|
||
{
|
||
plcXY.Add(locationXY[locationXY.Count - i - 1]);
|
||
plcXY.Add(locationXY[locationXY.Count - i]);
|
||
}
|
||
}
|
||
NoticePLCCompleteDet(plcXY);
|
||
log.Info("坐标已发送完成。");
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
EnableStartDetect();
|
||
log.Error(ex.Message + "未检测到K标志");
|
||
NoticePLCCompleteDet(0.0f);
|
||
}
|
||
}
|
||
#endregion
|
||
#region 通讯关闭
|
||
private void StopComm()
|
||
{
|
||
try
|
||
{
|
||
if (commPLC == null)
|
||
return;
|
||
commPLC.OnConnectStatus -= CommPLC_OnConnectStatus;
|
||
commPLC.OnTrigCamera -= CommPLC_OnTrigCamera;
|
||
commPLC.OnDataReceived -= CommPLC_OnDataReceived;
|
||
commPLC.OnCameraStatus -= CommPLC_OnCameraStatus;
|
||
commPLC.Stop();
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
log.Error($"CommCard Closing Error: {ex.Message}");
|
||
}
|
||
}
|
||
#endregion
|
||
#endregion
|
||
}
|
||
}
|